More  |  Subscribe  |  14-Day Archives (Free)  |  Long-Term Archives (Paid)

EPA ban puts Owens Corning operations in limbo

Greenhouse gas The question is whether the new plant qualifies for an "existing use" exception

Sunday, November 13, 2005

CATHERINE TREVISON

GRESHAM -- Plans for a controversial insulation plant in Gresham could be thrown off course if a rule proposed by the Environmental Protection Agency last week becomes final.

The EPA proposes an immediate ban on many uses of HCFC-142b, the ozone-depleting greenhouse gas that Owens Corning intends to use in its new Gresham plant. It previously planned to ban those uses by 2010.

The proposed rule, however, carves out an exception for "existing users." The Oregon Department of Environmental Quality isn't sure how that affects Owens Corning, which uses the gas to blow foam at other insulation plants but hasn't yet used it here.

"On one hand it appears to be very clear, but as with most rules, the devil is in the details," said George Davis, a permit writer for DEQ. "The only problem is that EPA doesn't really define what an existing user is. So we're trying to hunt down what this thing really means."

Owens Corning started building the plant at 18456 N.E. Wilkes Road in 2004 and wants to make rigid foam insulation there.

Three Oregon environmental groups are trying to stop the company from using HCFC-142b. They've sued the company in federal district court and have filed a notice of intent to sue DEQ, which must issue an emissions permit before production can start.

DEQ officials have said there is no basis in federal or state law to deny Owens Corning's permit. They are in the final stages of considering Owens Corning's application and may issue a permit before the EPA adopts a final rule.

Groups: Alternatives work

But now the environmental groups -- including the Northwest Environmental Defense Center, the Oregon Center for Environmental Health and the Sierra Club -- say the proposed rule ends the debate over the gas because the EPA has decided that ozone-friendly alternatives are available and can work.

"Our interpretation of the rule is that they can't use it now," said attorney Allison LaPlante of the Pacific Environmental Advocacy Center, which represents the environmental groups.

EPA ban puts Owens Corning operations in limbo

Page 2 of 2

The center sent a letter Thursday to Davis, arguing that DEQ must deny the permit or at least delay issuing it until the EPA rule is final.

Although Owens Corning executives were familiar with the proposed rule, they were not yet able to comment on it, a company spokesman said Friday.

In the past, Owens Corning executives have told DEQ that they will find a substitute blowing agent by 2010. They say that current substitutes yield more fragile foam that has less insulating power; if the company switched now, it would lose sales to competitors.

Under the Clean Air Act of 1990, the EPA is trying to cut down on things that damage the ozone layer. In the mid 1990s, the agency condoned some use of ozone-damaging hydrochlorofluorocarbons, or HCFCs, because they were less harmful to the ozone layer than the chlorofluorocarbons they replaced. They were considered a "temporary bridge" until manufacturers could find more environmentally friendly substances.

By 2000, the agency had explored banning use of certain HCFCs in foam products. But in 2002, the EPA ruled that existing alternatives weren't yet technically feasible for many users.

Honeywell sues EPA

After the 2002 rule, the EPA was sued by Honeywell International, a company that makes one alternative foam blowing agent. Honeywell argued that the agency had wrongly considered cost in making its decision. A federal appeals court agreed and earlier this year forced the EPA to write a new rule.

Last week, the agency announced that it wants to classify HCFC-142b and a related gas as unacceptable substitutes for more harmful materials. New information shows that several less-harmful alternatives -- from hydrocarbons to water -- are widely available and technically viable, the agency said. The agency's "existing users" exclusion would allow use to continue as scheduled until 2010.

Owens Corning uses the gas at two plants in the Midwest and one in Canada. But the interior of the plant here is unfinished.